SAW & Automation

KAIYUAN WELDING & CUTTING AUTOMATION (INDIA) PVT. LTD. is a wholly-owned subsidiary and Group company of Panasonic. KAIYUAN brings innovative solutions to the customers for different SAW welding applications which includes traditional Single wire SAW, TWIN Wire SAW, TWIN TANDEM SAW & COMPOSITE THREE Wire SAW processes to achieve very high deposition rates with higher speed and reduced heat input.

SINGLE WIRE SAW SYSTEM

KID-1200
1200Amps. Digital IGBT Inverter SAW Power Source
ZD5-1250E
1200Amps. Thyristorised SAW Power Source
MZC-1200F30

Tractor

MZ9-12
Boom Mounted Welding Head

NextGen Plasma Pvt. Ltd. provides a complete solution for Single Wire traditional Submerged Arc Welding system. Welding Head is available for Tractor mounted and Boom mounted. The SAW Power Source is available in two variants, viz: Thyristorised and IGBT Inverter based.

TWIN WIRE SAW SYSTEM

N10 TWIN Wire SAW Tractor

The TWIN WIRE this arc melt rate is 1.5 times higher than single wire with same current.

ZD5-1250E

NextGen Plasma Pvt. Ltd. Provides TWIN Wire High-efficiency Welding Tractor to used either with Thyristorised or IGBT Inverter based SINGLE Power Source.

Advantages:

High Deposition Rate

High Weld Speed

Low Heat Input

Lower Weld Distortion

TANDEM SAW Welding System with DC & AC\DC IGBT INVERTER Power Source

ZD5-1600B

Boom Mounted

Hanged Boom Sub arc Welding machine

ZD5-1250E

M10 SAW Tractor

Gantry type Sub arc welding machine

Visible Arc cladding device

MZ9-12
Boom Mounted Welding Head
Panel of Control Box

Box beam gantry type ESW machine

M Series TWIN Wire Tandem SAW welding solution for panel joint

Integrated Controller and Special Tandem SAW torch.

Lead and trail parameters can be controlled individually

Higher Melt rate compared to traditional single wire SAW

DC and AC arcs in same pool.

Achieve high deposition rate, very high travel speed and controlled heat input.

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