Robotic Welding Systems

A7 MIG WELDER

 

 

 

 

Comprehensive welding system for robotic arc welding applications. It can be integrated with any robot brand. Perfectly balanced process package with easy system control via a web browser. Includes a welding gun, wire feeder, power source, and cooling unit. Wide range of professional Wise processes for increased production efficiency and applications.

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THE NEW STANDARD IN ROBOTIC MIG WELDING

A7 MIG Welder is the state-of-the-art solution for robotic arc welding, ideal for integration with any robot brand. It is a complete, perfectly balanced process package that includes a welding gun, wire feeder, power source, and cooling unit. The equipment is designed to meet the highest Kemppi standards, which guarantee reliable welding performance with no compromises.

The Kemppi Wise software provides added value for customers by significantly improving welding speed, boosting production efficiency, and enabling the same equipment to be used for a variety of welding tasks.

The system’s modern, browser-based user interface allows easy access to the power source from a standard computer with a regular browser. This enables unprecedented savings in setup time and provides quality control benefits throughout the equipment’s life cycle.

 

BENEFITS

  • Quick and easy integration with any robot brand with modern fieldbus hardware modules.
  • Access to the power source from an external computer via ethernet with a regular web browser. No extra programs needed. Enables radical savings in setup time, as well as quick and easy parameter configuration, system management, and monitoring throughout the equipment’s life cycle.
  • Increased productivity and a short payback period thanks to the Wise software and a wide range of available functions. Wise processes are fine-tuned and pre-set to optimize productivity with welding speeds typically used in automated welding. The same equipment can be used for a wide variety of welding tasks and applications.
  • A comprehensive, completely balanced package from one supplier results in significant savings in time and effort when integrating the arc-welding package with the robot application.
  • Suitable for any industry using robotic welding for thin and thick mild steel, stainless steel, and aluminum components.
  • Enhanced arc ignition functionality (Touch Sense Ignition) delivers minimum spatter and stabilizes the arc immediately after ignition.
  • The robust wire feeding casing with integrated wire feeder controller electronics enables faster and more accurate control with better resistance to external interference.
  • An integrated gas-flow sensor in the wire feeder enables the shielding gas flow to be monitored closer to the arc by default – no need for additional sensors.
  • Search voltage level for the system can be set up freely from web browser interface

A3 MIG WELDER

 

 

 

 

A3 MIG Welder is a synergic MIG/MAG welding system for robotic welding applications. In its class, the A3 MIG Welder represents notably high-quality standards, as it uses partly the same technology innovations as Kemppi’s top-class robotic welding solution, the A7 MIG Welder.

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FAST AND EASY TO ADOPT FOR ANY ROBOT BRAND

A3 MIG Welder is a synergic MIG/MAG welding system for robotic welding applications. In its class, it represents notably high-quality standards, as it uses partly the same technology innovations as Kemppi’s top-class robotic welding solution, the A7 MIG Welder.

A3 MIG Welder also enjoys special features for improving welding productivity in robotic applications, for example, readiness for using Kemppi’s WiseFusion function, which affects the welding arc by making the arc more focused. This gives a better fusion of materials resulting in proper penetration, increased welding speed, and less distortion on the workpiece.

With a total of 90 memory channels for storing welding parameter settings, the A3 MIG Welder offers great ease of use. Each welding task can be stored in its own memory channel, which can be called from the robot whenever needed. Fast and simple.

 

BENEFITS

  • World-famous Kemppi quality
  • Reliability provided by Kemppi’s high-technology innovations
  • Fast, easy and inexpensive to get up and running
  • Low overall investment costs
  • Fast and easy parameter setting with 90 memory channels
  • Added welding quality and productivity with WiseFusion function
  • An extensive table of DeviceNet I/O signals for communication with the robot
  • Complete welding package for the common robotic applications

ROBOTIC WELDING GUN PACKAGES

 

 

 

 

A perfect welding gun system for robots and robotic arc welding consists of the gun neck with a tip holder, a gas nozzle, and a cable assembly. Kemppi offers robotic gun packages both hollow wrist and non-hollow wrist robot arm designs.

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Kemppi offers robotic gun packages both hollow wrist and non-hollow wrist robot arm designs. The perfect welding gun system for robotic arc welding consists of the gun neck with a tip holder, a gas nozzle and a cable assembly. A robotic gun can be mounted on a suitable Kemppi Gun Mount.

Accurate TCP location contributes to constant and reliable welding results. Robust design constructed from the centralized inner tube and stainless steel made outer tube guarantees the best possible usability during daily operations and minimizes the risk of damages to the system in a case collisions. Low maintenance need and easy to change components increase system availability and productivity.

The choice of the correct robotic gun package is based mainly on robot brand and model and required cooling.

 

BENEFITS

  • Four standard swan neck designs are available for both gas-cooled and water-cooled variants
  • Constant and reliable welding results
  • Robust design guarantees the best possible usability
  • Low maintenance need
  • Easy-to-change components increase productivity and system availability
  • Engineered designs available at request

KEMPARC PULSE

 

 

 

 

Pulsed MIG/MAG welding automation system compatible with Kemppi Wise welding functions and processes for increased productivity and quality. Available in digital and analogue models for integration with different robotic control systems.

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KempArc Pulse is a modular pulsed MIG/MAG welding automation system that offers productivity, flexibility, and much more. By combining the reliable and consistent weld quality of robotic welding with the excellent arc characteristics and fast communication of KempArc Pulse, you are able to boost your production to a whole new level. In addition, you are able to unlock the full potential of Kemppi Wise welding processes for automated welding. They offer additional productivity boost in thin sheets as well as in heavy-duty applications.

KempArc Pulse is available both in analog and digital models for integration with different robotic control systems.

 

BENEFITS

  • Robot interface integrated in the power source
  • Compatible with Kemppi Wise welding functions and processes
  • Fast fieldbus-based communication guarantees integration with all common robot brands
  • Available in digital and analogue models for varied integration possibilities
  • Compact and lightweight wire drive mechanism
  • Remote control options bring flexibility

KEMPARC SYNERGIC

 

 

 

 

Synergic MIG/MAG welding automation system, especially well-suited for cost-effective retrofit cases and heavy duty applications. KempArc SYN 500 is available in digital and analogue models for integration with different robotic control systems.

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AUTOMATED QUALITY AND PRODUCTIVITY

If you are looking for a productive and reliable robotic welding solution, we have just the thing for you. The compact and powerful KempArc SYN 500 is designed for synergic MIG/MAG welding automation. Its excellent arc characteristics will deliver high-quality welds. All common fieldbus protocols can be used for the robot interface. KempArc SYN 500 is especially well suited for cost-effective retrofit cases and heavy-duty applications, delivering 430 A at 100% duty cycle. It is available both in analog and digital models for integration with different robotic control systems.

 

BENEFITS

  • Robot interface integrated into the power source
  • Easy programming with the synergic welding programs and 90 memory channels
  • Fast fieldbus-based communication guarantees integration with all common robot brands
  • Available in digital and analog models for varied integration possibilities
  • Compact and lightweight wire feed mechanism

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