Modular Welding Automation

A5 MIG RAIL SYSTEM 2500

 

 

 

 

Mechanized welding system for all applications where weld lengths exceed 2 m or in case of multi-layer welds in e.g. shipbuilding and offshore. Wise processes enable significantly better welding production efficiency. Flexible rail tracks can be bent on curved surfaces.

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MECHANIZED MIG WELDING MADE EXTREMELY EFFICIENT AND EASY

A5 MIG Rail System 2500 is the most cost-efficient way to improve productivity in mechanized MIG/MAG welding. The system has an inbuilt weaving and rail fastening mechanism with magnets or with vacuum suction cups. With the system, you can achieve significant savings for all applications where the weld lengths exceed 2m or in the case of multi-layer welds.

In mechanized welding, the welding carriage carries the gun (instead of being held in the operator’s hand), making the arc movement accurate and steady. The setup includes the FastMig M 420, a top of the line welder with unique WISE welding application software. The smart WISE processes provide significant improvements in welding production efficiency.

A5 MIG Rail System 2500 is also compatible with X8 Power Sources.

BENEFITS

  • Fewer human errors affecting the arc movement
  • Increased welding productivity
  • Light and durable Remote Control Unit makes operation simple and fast
  • Easy to use and quick to set up. Save time, costs, and repair work with the easy-to-use user interface and integrated power supply.
  • Fast setup time with light, strong, and flexible 2.5 m aluminum rails that can be bent to any curved surfaces, including pipes.
  • Magnetic fixing of rails significantly saves set up and reinstallation time Vacuum suction cups available for non-magnetic materials.
  • Multiple weaving patterns possible with integrated Weaving Unit
  • Can be used in any welding position.
  • Flexible adjustment of the tilt and push/pull angle enabled by the welding gun holder
  • Significant savings with Kemppi Reduced Gap Technology (RGT), more information www.kemppi.com

A3 MIG RAIL SYSTEM 2500

 

 

 

 

Simple and compact battery-driven solution for mechanized MIG welding and thermal cutting for applications where weaving is not needed. For weld lengths exceeding 2 m as well as multi-layer welds. The WiseFusion process enables significantly better welding production efficiency.

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A COMPACT, BATTERY-DRIVEN MECHANIZATION SOLUTION FOR MIG WELDING

A3 MIG Rail System 2500 is a simple and compact battery-driven solution for mechanized MIG welding and thermal cutting for applications where weaving is not needed. In mechanized welding, instead of welding by hand, the welding carriage carries the gun, making the arc movement steady. The handy system is an easy and cost-effective choice for weld lengths exceeding 2 m as well as multi-layer welds. It is suitable for welding thick plates in medium-to-heavy industries, e.g. in shipbuilding, offshore, and general fabrication. The system can also be used for plasma or oxy-fuel cutting. The smart WiseFusion process provides significant additional improvements in welding production efficiency.

BENEFITS

  • Unique Kemppi application software significantly improves the production efficiency
  • Save setup time using a battery-operated model
  • No cable costs
  • Lightweight carriage is easy to move around and lift on the rail
  • No connection to another power supply needed
  • Battery capacity for 8-hour operation
  • The battery is an industry-standard version and commonly available
  • Easy-to-use. Simple operation with speed adjustment and change of direction.
  • Saves time in preparation and welding because the equipment is also suitable for thermal cutting.
  • Operates on the same flexible aluminum rails as A5 MIG Rail System 2500
  • The digital control panel enables a faster and more intuitive set-up.
  • Rapid speed function returns the equipment back to the starting point. Welding length presetting contributes to an accurate result.

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